Machaya Constulting (Pty) Ltd | 2020

Our Services

Electrical Control and Instrumentation

We do design, supply, install, commission and after sale support on Electrical and Instrumentation systems.

Industrial Automation

We specialize in the Design, setup, configuration and programming of control system

components including:

  • PLC’s, DCS and I/O Stations
  • SCADA, HMI and Web Browser

 

We deal with major PLC brands including Siemens, Allen-Bradley and ABB, to name a few.

 

Process Control System

APC-Advance Process Control

Advantages and Benefits of APC

  • Increase production throughput
  • Reduce energy and fuel consumption
  • Improve recoveries
  • Reduce Maintenance cost
  • Prolong equipment lifespan

Energy Management System

  • Water
  • Compressed Air
  • Gas
  • Electricity
  • Steam
  • and other energies
  •  

Our system is designed to help reduce energy costs and increase energy efficiency

in the commercial and industrial sectors. The solution can be scaled to meet the

needs of any sized business or operation handling including residential developments.

 

Key features of the energy management system are:

  • Measurement and consumption history
  • Alarms for overloads, events & input status changes
  • Display and export of the data collected
  • Distribution of consumption by area, usage, utility and period
  • Identification of energy saving opportunities
  • Comparison of consumption between different sites and periods
  • Calculation and display of energy costs

 

ASi- Network solution

We offer sensor and actuator network solution, which provides

  • Easy wiring
  • Easy fault finding
  • Flexible network structure
  • Cost effectiveness such the AS-I two system
  • IOT ready sensor and actuator network solution due to IO-Link system
  • Remote and easy parameterization of sensors
  • Trending and memory capability networks.
  • Supporting : Profibus, ProfiNet, EtherNet/IP

 

Intelligent Conveyor Solution

Monitoring Conveyors Safety Devices

  • Pull Keys
  • Alignment switches
  • Belt Tare detectors
  • Block chutes

Online Condition Monitoring solution

Detects the following at an early stage:

  • Loose foot, unbalance
  • Misalignment
  • Rolling bearing element
  • Gears, gear mesh, defective gear teeth
  • Pumps cavitation

 

We offer an intelligent vibration monitoring solution for machine and plants, which

offer:

  • Permanent machine protection
  • Remote maintenance
  • Avoidance of unplanned production downtimes
  • Preventative maintenance and reduce maintenance cost
  • Detailed diagnosis of machine
  • Cause analysis by documenting damage events

Minerals Beneficiation

  • ROM processing Plant
  • Tailings retreatment Plant
  • Crushing and Screening Plant

 

Using the advance density gravity separation technology with the potential chrome

recovery of +/- 6%

 

The technology is suitable in treating:

  • Coal
  • Iron Ore
  • Minerals Sands
  • Lithium Ores
  • Barite
  • Chromite
  • Manganese
  • Most minerals were gravity circuits are used

 

CMMS-Computerized Maintenance Management System

 

Automate Preventive Maintenance

  • Create PM templates to automatically create and assign new tasks based on a schedule or condition
  • 11 custom instruction types
  • Assign to an individual or a team
  • Instant email and mobile notifications to assigned team members when work is created
  • Monitor work execution progress as the tasks are completed
  • Create customized KPIs and Dashboards

 

Plant Performance Audits

 

  • Performance Evaluation
  • Performance Improvement
  • Plant Optimization
  • Reduce Operating cost
  • Reduce Maintenance cost

Machaya Constulting (Pty) Ltd | 2020

Our Services

Electrical Control and Instrumentation

We do design, supply, install, commission and after sale support on Electrical and Instrumentation systems.

Industrial Automation

We specialize in the Design, setup, configuration and programming of control system

components including:

  • PLC’s, DCS and I/O Stations
  • SCADA, HMI and Web Browser

 

We deal with major PLC brands including Siemens, Allen-Bradley and ABB, to name a few.

 

Process Control System

APC-Advance Process Control

Advantages and Benefits of APC

  • Increase production throughput
  • Reduce energy and fuel consumption
  • Improve recoveries
  • Reduce Maintenance cost
  • Prolong equipment lifespan

Energy Management System

  • Water
  • Compressed Air
  • Gas
  • Electricity
  • Steam
  • and other energies
  •  

Our system is designed to help reduce energy costs and increase energy efficiency

in the commercial and industrial sectors. The solution can be scaled to meet the

needs of any sized business or operation handling including residential developments.

 

Key features of the energy management system are:

  • Measurement and consumption history
  • Alarms for overloads, events & input status changes
  • Display and export of the data collected
  • Distribution of consumption by area, usage, utility and period
  • Identification of energy saving opportunities
  • Comparison of consumption between different sites and periods
  • Calculation and display of energy costs

 

ASi- Network solution

We offer sensor and actuator network solution, which provides

  • Easy wiring
  • Easy fault finding
  • Flexible network structure
  • Cost effectiveness such the AS-I two system
  • IOT ready sensor and actuator network solution due to IO-Link system
  • Remote and easy parameterization of sensors
  • Trending and memory capability networks.
  • Supporting : Profibus, ProfiNet, EtherNet/IP

 

Intelligent Conveyor Solution

Monitoring Conveyors Safety Devices

  • Pull Keys
  • Alignment switches
  • Belt Tare detectors
  • Block chutes

Online Condition Monitoring solution

Detects the following at an early stage:

  • Loose foot, unbalance
  • Misalignment
  • Rolling bearing element
  • Gears, gear mesh, defective gear teeth
  • Pumps cavitation

 

We offer an intelligent vibration monitoring solution for machine and plants, which

offer:

  • Permanent machine protection
  • Remote maintenance
  • Avoidance of unplanned production downtimes
  • Preventative maintenance and reduce maintenance cost
  • Detailed diagnosis of machine
  • Cause analysis by documenting damage events

Minerals Beneficiation

  • ROM processing Plant
  • Tailings retreatment Plant
  • Crushing and Screening Plant

 

Using the advance density gravity separation technology with the potential chrome

recovery of +/- 6%

 

The technology is suitable in treating:

  • Coal
  • Iron Ore
  • Minerals Sands
  • Lithium Ores
  • Barite
  • Chromite
  • Manganese
  • Most minerals were gravity circuits are used

 

CMMS-Computerized Maintenance Management System

 

Automate Preventive Maintenance

  • Create PM templates to automatically create and assign new tasks based on a schedule or condition
  • 11 custom instruction types
  • Assign to an individual or a team
  • Instant email and mobile notifications to assigned team members when work is created
  • Monitor work execution progress as the tasks are completed
  • Create customized KPIs and Dashboards

 

Plant Performance Audits

 

  • Performance Evaluation
  • Performance Improvement
  • Plant Optimization
  • Reduce Operating cost
  • Reduce Maintenance cost

Machaya Constulting (Pty) Ltd | 2020

Our Services

Electrical Control and Instrumentation

We do design, supply, install, commission and after sale support on Electrical and Instrumentation systems.

Industrial Automation

We specialize in the Design, setup, configuration and programming of control system

components including:

  • PLC’s, DCS and I/O Stations
  • SCADA, HMI and Web Browser

 

We deal with major PLC brands including Siemens, Allen-Bradley and ABB, to name a few.

 

Process Control System

APC-Advance Process Control

Advantages and Benefits of APC

  • Increase production throughput
  • Reduce energy and fuel consumption
  • Improve recoveries
  • Reduce Maintenance cost
  • Prolong equipment lifespan

Energy Management System

  • Water
  • Compressed Air
  • Gas
  • Electricity
  • Steam
  • and other energies
  •  

Our system is designed to help reduce energy costs and increase energy efficiency

in the commercial and industrial sectors. The solution can be scaled to meet the

needs of any sized business or operation handling including residential developments.

 

Key features of the energy management system are:

  • Measurement and consumption history
  • Alarms for overloads, events & input status changes
  • Display and export of the data collected
  • Distribution of consumption by area, usage, utility and period
  • Identification of energy saving opportunities
  • Comparison of consumption between different sites and periods
  • Calculation and display of energy costs

 

ASi- Network solution

We offer sensor and actuator network solution, which provides

  • Easy wiring
  • Easy fault finding
  • Flexible network structure
  • Cost effectiveness such the AS-I two system
  • IOT ready sensor and actuator network solution due to IO-Link system
  • Remote and easy parameterization of sensors
  • Trending and memory capability networks.
  • Supporting : Profibus, ProfiNet, EtherNet/IP

 

Intelligent Conveyor Solution

Monitoring Conveyors Safety Devices

  • Pull Keys
  • Alignment switches
  • Belt Tare detectors
  • Block chutes

Online Condition Monitoring solution

Detects the following at an early stage:

  • Loose foot, unbalance
  • Misalignment
  • Rolling bearing element
  • Gears, gear mesh, defective gear teeth
  • Pumps cavitation

 

We offer an intelligent vibration monitoring solution for machine and plants, which

offer:

  • Permanent machine protection
  • Remote maintenance
  • Avoidance of unplanned production downtimes
  • Preventative maintenance and reduce maintenance cost
  • Detailed diagnosis of machine
  • Cause analysis by documenting damage events

Minerals Beneficiation

  • ROM processing Plant
  • Tailings retreatment Plant
  • Crushing and Screening Plant

 

Using the advance density gravity separation technology with the potential chrome

recovery of +/- 6%

 

The technology is suitable in treating:

  • Coal
  • Iron Ore
  • Minerals Sands
  • Lithium Ores
  • Barite
  • Chromite
  • Manganese
  • Most minerals were gravity circuits are used

 

CMMS-Computerized Maintenance Management System

 

Automate Preventive Maintenance

  • Create PM templates to automatically create and assign new tasks based on a schedule or condition
  • 11 custom instruction types
  • Assign to an individual or a team
  • Instant email and mobile notifications to assigned team members when work is created
  • Monitor work execution progress as the tasks are completed
  • Create customized KPIs and Dashboards

 

Plant Performance Audits

 

  • Performance Evaluation
  • Performance Improvement
  • Plant Optimization
  • Reduce Operating cost
  • Reduce Maintenance cost